Foshan Kexinda Osbow Ceramics Technology Co., Ltd. recently launched KCT (111) permanent magnet wet automatic iron remover sold to domestic and foreign markets, and obtained national patents for the ideal environmental protection effect of high iron removal efficiency and no power consumption. Affected by domestic and foreign ceramic users, it is praised as the “contributor†of energy-saving, environmentally-friendly and efficient ceramic slurry.
Kexinda Osb is a comprehensive company specializing in the research and development and manufacture of ceramic equipment, ceramic technology and applications, and the production management of ceramics factories. With many senior mechanical, electrical and process engineers, with strong equipment development capabilities, it can combine mechanical equipment systems, automatic control systems and ceramic technology, and continuously introduce new technologies and new solutions to scientifically efficient, energy-saving The route is for customers to solve practical problems.
"The removal of impurities from ceramic slurry by iron is an important process to ensure the quality of ceramic products." The head of Osbo has told reporters that KCT (111) permanent magnet wet automatic iron remover is one of the company's leading products. It has many years of research and development and manufacturing experience in the iron removal machine. A number of national invention patents. As the third generation of iron removal equipment developed by the company, the use of high-tech magnetic separation theory, the use of permanent magnets instead of electromagnetic magnetic induction principle to generate extremely high working magnetic field. Due to the magnetic properties of the rare earth alloy magnetic material, the surface field strength is high, a high background magnetic field can be formed, and the working magnetic field with higher intensity and gradient is generated on the working medium, and the working magnetic field strength is 18000 Gauss (GS). large area. It achieves the high efficiency of removing iron and does not consume electricity. The iron removal and cleaning are fully automatic, and the whole machine seal does not leak.
It is worth mentioning that the various specifications of the permanent magnet wet type iron remover flow rate are 5 tons, 10 tons, 15 tons, 20 tons, 30 tons, etc. per hour. In particular, the iron remover with an iron removal efficiency of 30 tons per hour is connected to the slurry pump tube of the ball mill of the large tile production line, and flows into the transfer tank through the removed iron slurry tank of the iron remover to enter the spray tower ring phase. Buckle, stainless steel structure The two fixed working chambers in the iron removal machine realize the automatic continuous working effect of iron removal and cleaning at the same time, which can meet the iron removal demand of the daily production of 8000-10000 square meters ceramic tile production line, the whole machine enters the slurry and water The channel seal is leak-free and meets the requirements of clean production. Due to the use of high temperature resistant magnetic material (N40H), the magnet is sealed, separated from the slurry, cooled and cooled, the service life of the magnet can be extended for more than 4 years. If necessary, the magnet can be disassembled and overhauled, and the refurbishment performance is over 90%.
It is worth mentioning that the third-generation wet iron remover adopts the electric control box online control, and implements the whole process control and management of the running state and process, realizing the automatic mode of unmanned operation. Compared with traditional permanent magnet rods and iron removal tanks, a 20-ton automatic iron-removing machine per hour covers an area of ​​only 6 square meters; while the permanent magnet rods cover an area of ​​20 square meters, requiring more than 200 items. (φ25×500) magnetic rods remove iron, the cost of manual cleaning is more than 50,000 yuan per year, and the iron removal effect depends on human factors, the product quality is unstable, and the comprehensive cost of use is higher than that of the automatic iron remover. Nearly doubled.
"The facts speak louder than words, and performance is brilliant." The automatic iron-removing machine, which represents the development direction of energy saving, environmental protection and high-efficiency iron removal, is currently popular in Guangdong, Shandong, Sichuan and other ceramic producing areas, and is exported to India, Pakistan, Turkey and other countries. KCT (111) permanent magnet wet type The automatic iron remover will have a broader market application prospect.
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