The rapid development of new energy sources throughout the machine tool industry usher in opportunities

At present, China's power generation capacity is 800 million kW, ranking second in the world. By the end of June 2010, 23 nuclear power plants were under construction, accounting for 40% of the 57 units under construction in the world. During the “12th Five-Year Plan” period, China’s nuclear power construction will enter a peak period, and offshore wind power projects will also be stepped up. It is estimated that by 2015, the total installed capacity of power generation in China will reach 1.26 billion KW, ranking the first in the world.

In order to meet the development of the national economy, the power industry will maintain a certain growth rate. The introduction of government policies and the adjustment of energy structure have created new market opportunities for the machine tool industry while expanding the market space for energy equipment manufacturing. At present, the rapid development of new energy industries throughout the country, mainly presents the following forms:

The Tieling new energy equipment industry cluster is developing rapidly. The actual industrial output value is 80 billion yuan. Tieling High-tech Industrial Development Zone adheres to the high-end industrialization and agglomeration scales to promote wind power equipment, nuclear power equipment, solar energy equipment, biomass energy equipment and new energy vehicles. The new energy equipment industry clusters such as green lighting equipment are developing rapidly. As of the end of last year, the new energy equipment manufacturing industry cluster achieved industrial output value of 8 billion yuan, profits and taxes of 2 billion yuan, and profits and taxes accounted for 70% of the total amount of high-tech zones.

As a pioneering area for new industrialization and an emerging industry demonstration zone, the High-tech Zone will vigorously develop strategic emerging industries based on new energy equipment and achieve the goal of “bringing a group of supporting manufacturers and forming an industrial cluster” through the introduction of leading enterprises. . Introduced wind power equipment led by Zhongke Tiandao, nuclear power equipment led by Beixiang Heavy Industry, solar energy equipment led by Sunlord Solar Energy, and biomass energy equipment led by East China New Energy, with Ruislow More than 30 leading new energy equipment manufacturing enterprises, including leading new energy vehicles and green lighting equipment led by China Electro-Optical Electronics, have gathered more than 20 supporting facilities including Sigma CNC machine tools, Evergrande Heavy Industry, Silverjet equipment manufacturing and Tianhai Electric. The company has formed a new energy equipment manufacturing industry cluster totaling more than 60 companies, researched and manufactured more than 40 kinds of high-tech products such as new-type electric vehicles, high-power LED road lighting systems, and achieved high-end, large-scale, and coordinated development. .

Dalian's CNC machine tools and new energy industry have achieved remarkable development. The city of Dalian in Liaoning Province has won the "National New Energy High-tech Industrialization Base" and the "National CNC Machine Tool High-tech Industrialization Base." This is the country's high-tech new software and semiconductor industry. After the technology industrialization base, it won the national award again, which enabled Dalian to obtain 4 national high-tech industrialization bases. Dalian has taken the lead in the construction of high-tech industrialization bases, especially in the field of new energy. The rapid development of R&D and application of wind power equipment, fuel cells, solar energy and new energy vehicles has successively become the national “thousand cities in ten cities” energy saving. With the new energy vehicles, "Ten City ten thousand" semiconductor lighting and "Golden Sun" pilot demonstration cities. In the field of CNC machine tools, the industrial chain is relatively complete, and the industrial cluster effect has emerged. The national science and technology support plan undertaken by Dalian Guangyang Technology Engineering Co., Ltd., Dalian Machine Tool Group Co., Ltd., Dalian University of Technology, etc. “Multi-axis linkage high-speed gantry type The "Processing Center Series Product Development" project received RMB 54.3 million in state funding. In addition, a number of innovations have been made in the research and development of key equipment such as 5-axis linkage machining centers and high-performance CNC systems.

It is reported that at present, Dalian has established eight strategic alliances for industrial technology innovation, and established high-end R&D institutions such as CNC, New Energy Technology Research Institute, energy-saving and new energy vehicle R&D centers, and formed a number of cores with independent intellectual property rights in the above-mentioned areas. technology. In the next three years, the city will cultivate 100 innovative companies with strong competitiveness, sound intellectual property systems, and continuous innovation capabilities in the same industry at home and abroad, among which technology companies with sales revenues of over one billion yuan should achieve 10 homes.

Ningxia Accelerates the Development of New Energy Equipment Manufacturing Industry Ningxia has issued the “Opinions on Accelerating the Development of New Energy Equipment Manufacturing Industry” and clearly stipulates that: for new energy equipment manufacturing complete sets of enterprises and key components professional manufacturing enterprises, within 8 years from the date of production, exemption The local part of the income tax is collected; the local value-added tax is partially returned to the enterprise for technical progress and project transformation; the products for which the specialized cooperative supporting enterprise supports the host company are returned to the enterprise for the accumulation of the enterprise. development of.

It is understood that the rich wind and solar energy resources in Ningxia have laid a good foundation for the development of new energy sources. After 7 years of development, the first turbine of Helanshan Wind Farm was successfully hoisted and the first 330 kilowatts of photovoltaic power plant of Ningxia Power Generation Group started construction in 2007. As a result, Ningxia has built 678,800 kilowatts of wind power and is under construction. A total of 486,000 kilowatts of the project is also underway; 60,000 kilowatts of solar photovoltaic power generation has been built, and 13 projects under construction are 163,000 kilowatts. It is enough to prove that the new energy industry in Ningxia has entered a fast-track development.

The scale of new energy industry in Shandong continues to expand Industrial structure upgrade In recent years, Shandong's new energy industry has made considerable progress, the industrial scale has been continuously expanded, the industrial structure has been significantly improved, the technology research and development capabilities have been significantly enhanced, and new energy products have been promoted in a wider range. Application, market competitiveness continues to increase. By the end of 2009, the province's pumped-storage, wind-energy, biomass-energy and residual-gas, residual-energy power generation capacity reached 3.38 million kilowatts, accounting for 5.56% of the province's installed power capacity; water heaters have been promoted to nearly 20 million square meters; photovoltaic cell components Chang Neng has reached 340MW, and some companies have the highest battery conversion efficiency in the world; annual utilization of biogas reaches 1.3 billion cubic meters; ethanol gasoline is used in 7 cities including Jinan, Tai'an, Jining, Zaozhuang, Linyi, Liaocheng and Heze. 5 million tons; new energy equipment R & D, manufacturing has also developed.

Take Qingdao of Shandong as an example to illustrate: Qingdao is a typical energy input city. With the continuous development of the economy and society, the continuous supply capacity of traditional energy is limited. To this end, Qingdao City will accelerate the development of the new energy industry as a strategic leader industry. According to preliminary resource evaluations, the new energy sources with better development prospects in Qingdao include wind energy, solar energy, biomass energy, and ocean energy. For wind energy, the total capacity of quasi-wind power generation is 200,000 kilowatts, the installed wind power capacity is 99,000 kilowatts, and the installed wind power generation capacity is 16,400 kilowatts. In terms of solar energy, the annual total solar radiation in Qingdao is 502 kJ/cm2, and the average annual sunshine hours is 2300 hours. In 2009, the application area of ​​solar water heaters was 4 million square meters, and the area of ​​solar photovoltaic applications was 1600 square meters. In terms of biomass energy, the potential utilization of agricultural biomass energy in Qingdao is about 2.94 million tons, which can be used as a 1.47 million tons of crop straw used in Xingyuan, equivalent to 740,000 tons of standard coal. In terms of ocean energy and geothermal energy, Qingdao has abundant ocean energy resources, and the temperature difference between sea waves, tides, sea breeze, and sea water has good development and utilization value. Huadian Group Qingdao Power Plant seawater source heat pump project supply area of ​​1871 square meters, Olympic Sailing Center seawater source heat pump project construction area of ​​8138 square meters, Luneng residential area seawater source heat pump air-conditioning system project development area of ​​820,000 square meters, each year can save energy energy Equivalent to 20,000 tons of standard coal.

China's energy equipment manufacturing industry has invested more at the end of the “Eleventh Five-Year Plan” period, but as investment in clean energy such as nuclear power and wind power increases, large-scale castings and forgings, annular bodies (such as turbine casings), large-scale complex parts, Large-scale plane machining and semi-circular body machining, blade and root machining, various pump bodies, pump valve manufacturing, etc., heavy-duty vertical lathes, large-scale floor milling and boring machines, super heavy-duty gantry boring and milling machines, 5-axis linkage machine tools, and numerically controlled broaching machines. All kinds of high-grade vertical and horizontal processing centers, as well as the corresponding numerical control tools and measuring instruments, will put forward new requirements.

At present, industry leaders have realized that energy equipment, especially new energy equipment, is a gold mine and has started to actively develop related machine tools. The XKD2755×570-2M numerically-controlled fixed beam double-gantry mobile boring and milling machine independently developed by Wuzhong is suitable for the processing of super-sized components such as wind power gears; the world’s largest heavy-duty TK6932 CNC double-column landing-type milling and boring machine independently developed by Qi 2 Machine is a large hydropower generating unit, The ultra-large workpiece processing of nuclear power plant equipment provided key processing machine tools; the first domestic solar automatic wafer multi-wire slicing machine was also declared successful.