Tube Forming Machine with Ce Certificate (TEF508CPV)

TEF508CPV Automatic Tube End Finish Machine
Description: Automatic Tube End Finish Machine
Model: TEF508CPV
Application:Designed for deburring, flaring, and beading of both the inner and outer ends of metal round tubes.
Introduction:
The TEF508CPV is an advanced automatic tube end finish machine that allows for efficient preparation of tube ends through beading, flaring, or simple deburring and squaring. Each machine can perform all these functions, requiring only a tooling change to switch between operations, making it highly versatile and cost-effective.
Main Specifications:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power Consumption: 4.5 kW
  5. Air Pressure: 0.4-0.8 MPa
  6. Clamping Type: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0 kW
  9. Forward Axis: Servo Motor, 2.0 kW
  10. Tube Position Axis: Servo Motor, 0.2 kW
  11. Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
  12. Forward Axis Positioning Accuracy: ≤0.01 mm
  13. Forward Axis Repeatability: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control System: Digital Control
  16. Control Variables:
  • Clamp Opening/Closing
  • Rotation Axis Direction & Speed
  • Forward Axis Origin, Enable Position, Feed Position, Limit Position, Speed
  • Position Axis Origin, Feed Position, Speed
  • Positioner Plate Opening/Closing
Capacity:
  1. Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
  2. Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
  3. Tube OD for Flaring: Φ3–50 mm
  4. Tube Wall Thickness for Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6–45 mm
  7. Tube Wall Thickness for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Tube Clamp Length: 10 mm (varies by material and wall thickness)
  10. Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloys
Features:
  1. One clamp operation completes squaring, deburring, and chamfering on both the inside and outside of the tube end.
  2. Quick die changes allow for flaring and beading operations.
  3. Pneumatic clamping ensures tight grip while protecting the tube from damage.
  4. Thin clamps and dies enable processing of very short tubes as small as 10 mm in length.
  5. Forward axis uses absolute value servo motor for precise digital control of feed distance.
  6. Rotation axis features digital speed control via absolute value servo motor for versatility across materials.
  7. Tube position axis ensures consistent tube length through digital control using an absolute value servo motor.
  8. Automated operation with foot switch for start, feed, and reset functions.
  9. Eccentric flaring center allows for multiple sizes and wall thicknesses with a single setup.
  10. Chamfer/deburring tools can also be used for flaring, reducing the need for multiple die sets.
Key Components:
  1. Top-mounted spindle provides excellent access, especially for complex-shaped bent tubes.
  2. Servo motor control ensures high precision in spindle movement.
  3. Front-mounted clamp securely holds tubes as short as 10 mm, designed for easy access and safe operation.
  4. Smart chip groove in the clamp directs debris into a waste box for cleanliness and safety.
  5. Tube feed stopper automatically rises during forward motion, allowing for digital adjustment of feed length.
  6. Organic glass protective cover and waste box provide maximum safety and efficient waste collection.
Tooling Options:
  1. Flaring Center: An eccentric shaft that enables multiple sizes and wall thicknesses of flaring with a single unit.
  2. Flaring Dies: Can also be used for chamfering and deburring, reducing the number of required tool sets.
  3. Chamfer/Deburring Head: Smart design with adjustable blade positions, allowing one set of blades to handle various tube dimensions and wall thicknesses. 
  4. Beading Head: Works with beading tips or arbor, capable of processing tubes as small as 6 mm in diameter.

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