Iron ore dressing practice (1)

Weak magnetic iron ore and iron ore sorting mixed, using a strong magnetic separation process previously discarded tailings passing, not only significantly reduce the amount of grinding of the next stage, the energy saving effect is remarkable, and also serves to increase the stability of people The grade of the coarse concentrate is preliminarily removed from the slime that affects the flotation, and the flotation operation process is guaranteed to go direct. The most common beneficiation process in China's Anshan-type fine-grained (magnetic) iron ore is: a small amount of magnetite is selected by weak magnetic separation to avoid the magnetic blockage of the strong magnetic separator, and the strong magnetic separator discards the qualified tailings. The crude concentrate grade will be increased to about 45%, and the weak magnetic and strong magnetic mixed concentrate will be reverse floated to obtain high quality iron concentrate. This process has become the classic of sorting the Anshan iron ore in China. Process.

The mineral composition of the Qidashan iron ore in Anshan Iron and Steel Co., Ltd. is relatively simple, with pseudo-hematite, magnetite and quartz as the main minerals, and other mineral components are less. Qi Dashan Iron Ore Dressing Plant adopts stage grinding-rough subdivision-re-selection-magnetic separation-anion reverse flotation process, in which one section of grinding-0.074mm accounts for 60%, and the second section of grinding-0.074mm accounts for 85%. The ore of the powder ore bin is fed into a closed-circuit grinding consisting of a ball mill and a hydrocyclone, and the graded grit is returned to a section of the grinding machine, and the graded overflow is fed into the coarse subdivided cyclone to be classified into two materials. The coarse-grained material is fed into the re-election operation, and finally the re-elected concentrate is produced; the fine-grained material enters the magnetic separation operation composed of weak magnetic separation-high gradient and strong magnetic separation, and the primary mud and the secondary mud in the grinding product are taken off. . The mixed concentrate obtained by the magnetic separation operation is fed to the flotation for anion reverse flotation. The operation is a coarse and a fine three sweep, the collector is LKY, and the inhibitor is carboxymethyl starch. The fine-grained material contains 29% of iron grade. Through the weak magnetic-strong magnetic-reverse flotation combined process, 67% iron concentrate grade can be obtained, and the re-election concentrate and maglev concentrate are combined to become the final concentrate. In 2007, the production index of Qidashan Concentration Plant was: 28.26% of the original ore grade, 67.60% of the concentrate grade, 9.74% of the tailings grade, and the recovery rate of 82.73%.

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