Jiangsu Province Implements Enterprise Manufacturing Equipment Upgrade Plan

The 11th plenary session of the 12th session of the Jiangsu Provincial Party Committee made it clear that during the “13th Five-Year Plan” period, Jiangsu will implement a plan for upgrading its manufacturing equipment and upgrade it digitally and intelligently to build a batch of smart workshops and smart factories. This is both an important part of building an industrial technology innovation center with global influence and an advanced manufacturing base with international competitiveness. It can also fundamentally improve the quality and efficiency of the supply system, comprehensively improve product competitiveness, increase effective supply capacity, and expand Market demand has pushed Jiangsu's economy to a new level.

I. The Necessity and Feasibility of Implementing Enterprise's Manufacturing Equipment Upgrade Plan

Judging from the industrial laws, at present, the intelligent manufacturing model featuring the deep integration of new generation information technology and manufacturing technology is triggering a new round of industrial changes. From the perspective of production methods, digital, virtual, and intelligent technologies will penetrate the entire product life cycle. Cycle; From the perspective of production model, flexible, networked, and personalized production will become the new trend of the manufacturing model; from the perspective of the production organization, globalization, service, and platform will become new ways of industrial organization.

From the supply requirements, at present, the market demand for products is generally not high, but the products with high added value, complete functions and high cost performance are in short supply, indicating that the market surplus is relative, and product quality, performance and brand competitiveness are the key. Product quality and performance, in addition to research and development, design and other factors, but also depends on the level of equipment manufacturing products, and whether the development and design concepts can reflect the key lies in the level of equipment, corporate manufacturing equipment upgrade is the supply side structural reforms One of the most important grippers.

Judging from the basic dynamics, the solid industrial foundation of Jiangsu provides the conditions for the upgrading of enterprise equipment. Jiangsu enterprises have made great strides in terms of scale and strength, production equipment, and technological level, and have initially achieved the realization of numerical control, intelligence, and networking of the equipment. The ability to upgrade. At the same time, investment growth has entered a low period, and the cost of importing advanced equipment is also relatively low. This is precisely the time when companies increase their technological transformation and invest in transforming manufacturing equipment.

From the perspective of business practices, since the outbreak of the international financial crisis, many companies in Jiangsu have taken ancestors' steps and made one-shot shots. This has enabled the numerical control, intelligence, and networking of equipment. It has achieved very good development and has occupied more markets and become The leaders of the industry are both big and strong, and there are many successful examples. According to a recent survey of manufacturing companies in the province, companies generally adopt digital design and manufacturing technologies. Most companies purchase intelligent manufacturing equipment. The level of enterprise intelligence management has a certain basis. Some enterprises have active transformation and increase the level of smart manufacturing. Willingness.

Second, clarify the goals and content of enterprise manufacturing equipment upgrades

Overall goal: During the “Thirteenth Five-Year Plan” period, to adapt to the new round of scientific and technological revolutions and changes in the industry, to implement digitalization, upgrading and upgrading of manufacturing equipment in the province, and to promote the flexibility of production methods. Smart, fine transitions.

According to the scale of the company, enterprises above designated size should focus on enhancing endogenous development momentum and forming integrated innovation to implement equipment upgrades. We must give full play to the scale and technological advantages, and aim at the most advanced digital, intelligent, and networked equipment and technologies in the world to carry out digestion and absorption and innovation. During the "Thirteenth Five-Year Plan" period, the province's above-scale enterprises completed a round of digital replacement, upgrading and upgrading of manufacturing equipment, realizing the key process core manufacturing equipment with a numerical control rate of 100%. Small and micro enterprises should focus on accelerating the promotion of scale quality and efficiency, forming a “specialized new” competitive advantage and implementing equipment upgrades. We should adhere to differentiated competition strategies, actively adopt advanced technology and equipment, build smart manufacturing production lines and intelligent manufacturing units, and seize high-end links in the industrial chain. During the “Thirteenth Five-Year Plan” period, more than 10,000 small and micro enterprises in the province transformed and upgraded their manufacturing equipment, achieving “small upsizing” and “small rise” across development.

According to the type of industry, emerging industries should focus on seizing the commanding heights of industrial development and forming a first-mover advantage to implement equipment upgrades. Emerging industrial enterprises should seize the opportunities for simultaneous development, aiming at the forefront of industrial development. While actively purchasing the world’s most advanced manufacturing equipment, they should increase investment in R&D, concentrate resources on independent research and development, improve the level of research and development of major intelligent equipment, and strive to achieve breakthroughs in technical standards. . During the "Thirteenth Five-Year Plan" period, 1,000 new sets of major equipment were added to the province's emerging industries. Traditional industries should focus on transformation and upgrading, and form an efficiency advantage to implement equipment upgrades. Traditional industrial enterprises mainly focus on lowering manufacturing costs, reducing energy and resource consumption, improving product reliability, promoting product upgrades, introducing advanced and applicable equipment, eliminating outdated and old equipment, expanding advanced production capacity, and eliminating outdated production capacity. At the end of the “Thirteenth Five-Year Plan” period, the province’s investment in traditional industry equipment accounted for more than 70%.

According to the upgrade direction, the numerical control of equipment shall be based on the demonstration project of numerical control generation mechanical product innovation and application, adhere to the technical route of “digital control technology-specific intelligent sensor numerical control system” and develop a batch of numerical control equipment products to improve the overall performance of the equipment. Equipment intelligence should focus on the automotive, electronics, engineering machinery, numerical control processing, food, medicine and other fields, research and development of a number of dedicated robots to meet the needs of the industry; actively apply industry-specific software to enhance the level of intelligent manufacturing, increase investment in smart equipment Accelerate the promotion of intelligent manufacturing and manufacturing. The networked equipment must speed up the transformation of the Internet in key manufacturing processes such as key components, unit equipment manufacturing, and system integration, promote the popularization of management and control software for enterprise production execution systems, and establish a public service platform for intelligent manufacturing equipment and industrial Internet technologies. .

Third, promote the key work of enterprise manufacturing equipment upgrade

It highlights the digitization of manufacturing equipment, the intelligent upgrading of production workshops, the development of the company's Internet, and the transformation and upgrading of manufacturing equipment. The first is to organize key and key technologies. To build a group of R&D institutions for smart manufacturing, focusing on the key basic materials and core basic components that restrict the level of improvement in smart manufacturing equipment, strengthen weak links, overcome bottlenecks, strive to master key core technologies, and improve the overall capacity of intelligent manufacturing solutions. . The second is the implementation of smart manufacturing project construction. Focusing on the construction of intelligent workshops and focusing on the promotion and application of intelligent manufacturing units—intelligent workshops—intelligent factories, efforts are made to create a new smart manufacturing model of “device interconnection, data interchange, process interaction, and industrial integration”. The third is to speed up the process of service manufacturing. Promote the innovative application of Internet of Things, industrial Internet, industrial cloud, and big data in industrial product design, manufacturing and manufacturing, business management, and market services, and expand value-added services for the entire product life cycle. The fourth is to promote the penetration of information technology. Promote integrated innovation applications such as enterprise CAD (Computer Aided Design), ERP (Enterprise Resource Planning Management), and MES (Manufacturing Execution System), and form a group of intelligent production management and control systems as a whole solution.

Fourth, take multiple measures and promote corporate manufacturing equipment upgrade

To promote the upgrading of manufacturing equipment in enterprises, it is necessary to use the “invisible hand” of the market to better play the decisive role of the market in allocating resources. It is also necessary to focus on the government’s “visible hand” and give full play to planning, finance, and taxation. The role of policy environments such as credit in promoting the upgrading of equipment has led to the formation of market forces, corporate initiatives, and government-driven overall synergies. The first is to formulate an implementation plan. At the provincial, city, and county levels, a five-year plan for the upgrading of manufacturing equipment must be prepared, an annual key upgrade plan should be formulated, and the annual and sub-industry industries must be promoted in a solid manner to strive to form a benign pattern for rolling development, and strive for all enterprises during the “13th Five-Year Plan” period. Upgrade it again. The second is to implement key projects. While continuing to implement 100 key industrial construction projects and 100 key technological transformation projects including “Double Hundred Projects” and intelligent transformation and upgrading projects for enterprises, the company also issued guidance catalogues for the upgrade of manufacturing equipment and started the implementation of a number of major equipment upgrade projects. Major support for the upgrade of manufacturing equipment is encouraged to guide enterprises to carry out large-scale and high-level starting points for equipment upgrading and upgrading. The third is to encourage the first set of applications. Carry out high-end CNC machine tools, industrial robots, 3D printing equipment, smart meters and other major smart equipment first set of demonstration projects, support equipment R & D, manufacturing enterprises to create Jiangsu smart equipment promotion and application of "benchmarking project." The fourth is to strengthen policy support. Implement a series of policies and measures, such as China's manufacturing 2025, encouraging enterprises to upgrade their technologies and nurturing new supply of new power, and earnestly implement national value-added tax transitions, import equipment reduction and exemption tariffs, corporate R&D expenses plus deduction, accelerated depreciation of fixed assets, and high technology The company's tax incentives, appropriate expansion of advanced technology and equipment, and other specific policies, integration of various types of special funds at all levels, increase financial support. The fifth is to create a good environment. We will further simplify administration and decentralize power, deepen the reform of the administrative examination and approval system, strengthen the macro guidance on upgrading of equipment for enterprises, and earnestly improve service quality and work efficiency. Accelerate reforms and innovations, seriously review administrative examination and approval matters, further standardize project approval and record-filing activities, focus on streamlining procedures and improving efficiency; actively explore and improve chain approval and package approval modes, and further open up “green channels” for project approval, especially "Zeng Zengdi" technical reform projects support efforts to form a favorable policy environment for the upgrading of manufacturing equipment.

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