Precision Bearings for Robotic Applications

Emerson Bearing stands out as a premier provider of high-quality ball and roller bearings, earning its reputation over five decades of service to both global and domestic clients. Our team of experts ensures every customer receives the best-suited bearings for their specific applications. One of the key sectors we cater to is robotic automation. Keep reading to explore how our precision bearings enhance robotic applications. ---

Emerson Bearing’s Precision Bearing Solutions

Below is an overview of our precision bearing offerings:

Super-Precision-Bearings
  • Ball Screw Support Bearings: These precision bearings are ideal for operations requiring high rigidity, high speeds, minimal drag torque, and superior control of axial runout. They are durable and perfect for high-performance actuators.
  • Ceramic Hybrid Ball Bearings: Made with silicon nitride balls positioned between steel rings, these bearings are stronger than stainless steel ones. They resist wear, tolerate high temperatures, vibrate less, maintain high rigidity, and avoid electrical arcing. Ideal for electrical machinery, they last up to five times longer than steel bearings.
  • Super Precision Angular Contact Ball Bearings: These bearings excel in high-speed, high-tolerance, and rigid applications. Used in pairs, they support bidirectional axial loads. With ceramic materials and cages, they offer enhanced vibration resistance and temperature tolerance. Available in contact angles ranging from 15° to 25° and bore diameters from 10 to 240 mm.
  • Double-Row Roller Bearings: These bearings provide precise support, high radial capacity, and stiffness. Internally adjustable, they are often paired with two-way angular contact thrust bearings.
  • Linear Motion Bearings: Both rolling-element and plain linear bearings fall under this category. Found in equipment requiring precise controlled motion, such as automated and industrial machinery, our linear motion bearings are highly accurate and deliver some of the lowest friction values in the market.
These precision bearings find common applications in robotics, precision instruments, aerospace engines, and other advanced technologies. Selecting the right ABEC class is crucial for ensuring optimal system reliability and performance. ---

Understanding ABEC Ratings for Precision Bearings

Super Precision Bearings Announcement The Annular Bearing Engineering Committee (ABEC) sets tolerances for the operational and dimensional accuracy of all bearings. ABEC ratings represent the precision level of a bearing and are now an industry standard, meaning manufacturers must have their products evaluated by the committee. Technically, all bearings are considered precision, but their precision varies. The system uses odd-numbered classifications (1, 3, 5, 7, and 9), with higher ratings indicating stricter tolerances, greater efficiency, and higher speed capabilities. Most bearings come with an ABEC 3 rating. Applications like alternators, vacuum motors, rollerblades, and skateboards typically require lower ABEC ratings. For higher limiting speeds, aim for a rating of 5. Machine tools need ratings of 7 or 9, while robotic applications also benefit from ABEC 7 or 9 precision bearings. Although the ABEC rating is just one factor in selecting the right bearing, understanding it helps prevent purchasing bearings that are either overly precise or insufficiently precise for your needs. ---

Bearings for Robotic Automation

Industrial robotics see widespread use in tasks like painting, product inspection, testing, welding, and assembly. Advances in technology have dramatically improved the speed, durability, and precision of bearings used in automation. Consequently, robotic systems are increasingly being adopted in sensitive fields like medicine and other high-tech industries. Robotic bearings follow precisely choreographed movements along multiple axes. They play a vital role in motion control, where repeatable motion is critical. High-precision bearings are essential for designing and maintaining such systems. Proper material, type, and lubrication specifications are key to achieving optimal bearing life and performance. The primary types of precision bearings used in robotics include: - **Single-Row Deep Groove Ball Bearings:** Ranging from miniature to extra-large sizes, these bearings are the go-to choice for most automation applications. Thin-section bearings are lightweight, high-speed capable, and space-efficient, making them ideal for robot arm joints. - **Roller Bearings:** Preferred for heavy-duty tasks, slewing rings are popular for main rotations and lifting equipment. Ceramic balls with stainless steel rings (hybrid bearings) and full ceramic bearings are excellent choices for harsh environments like vacuums. ---

Precision Robotic Bearings From Emerson Bearing

With countless precision bearing options available, choosing the right one for your robotic application can be daunting. While understanding ABEC ratings is a good start, getting tailored advice from experts is invaluable. Emerson Bearing understands the growing demand for high-quality precision bearings in robotics and automation. Our team can help you find the perfect bearing solution for your needs, sourcing from our extensive inventory while providing accurate delivery schedules and pricing options. Contact us today or request a quote to get started. Let Emerson Bearing be your trusted partner in robotic precision engineering.

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