Replacing the Lug-All Pawl Stop

The Lug-All come-along ratchet winch hoist is a reliable tool used for various lifting tasks. One of its key components, the Main Frame Pawl Stop, plays a critical role in ensuring the hoist functions correctly. This small component anchors the main frame spring, which allows the pawl to engage with the drum and facilitates the hoist's operation. Over time, though, the pawl stop may sustain damage due to accidental impacts or misuse. When this happens, it's important to replace the pawl stop to restore the hoist’s functionality. To start the replacement process, you'll first need to disassemble the hoist by removing the main frame pawl, pawl shaft, and spring. For detailed guidance on how to do this, refer to our Main Frame Pawl and Spring Replacement guide. Additionally, you'll need to detach the drum, drum shaft, and u-frame assembly. These steps are outlined in our Web Strap Replacement guide. Once all these components are safely removed, you can proceed with replacing the pawl stop. Step 1: Begin by securing the main frame of the hoist firmly in a vise. Using an angle grinder, carefully cut away the existing pawl stop. It's crucial to avoid making deep gouges in the frame during this step to prevent further damage. Step 2: After cutting, use a hammer and punch to carefully remove any remaining material from the inside of the frame. Work your way outwards to ensure the area is clear of debris. Step 3: Next, insert the new pawl stop into the through hole from the inside of the main frame. Make sure it's properly aligned before proceeding. Step 4: Remove the main frame from the vise and brace it securely against the jaw or anvil. Using a hammer, gently tap the outside surface of the pawl stop to create a mushroomed effect. This helps secure the stop in place. Double-check to ensure the pawl stop doesn't rotate. If it does, continue hammering until it becomes stable. Step 5: Finally, reinstall the main frame pawl, pawl shaft, and spring, as well as the drum, drum shaft, and u-frame assembly that you initially removed. Ensure everything is tightened securely to complete the replacement process. For a visual demonstration of these steps, check out the video below:

By following these steps, you can successfully replace the pawl stop and ensure your Lug-All hoist operates smoothly once again. Remember to always exercise caution when handling tools and equipment to avoid injury or further damage. If you found this guide helpful, feel free to share it with others who might benefit from it. Whether you're sharing on social media platforms like Facebook, Twitter, or Pinterest, spreading knowledge can help fellow users troubleshoot and maintain their equipment effectively. [Insert Social Sharing Buttons Here] --- While the above steps provide a general guide, always refer to the manufacturer’s instructions for specific details related to your Lug-All model. Proper maintenance and timely repairs can significantly extend the lifespan of your equipment, ensuring safety and reliability in your projects.

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