Replacing the Lug-All Pawl Stop

The main frame pawl stop is a small yet critical component of every Lug-All come-along ratchet winch hoist. This pawl stop holds the main frame spring in place, ensuring the pawl engages the drum properly, which allows the hoist to operate effectively. However, the pawl stop can sustain damage due to impacts or other unforeseen circumstances. When this happens, it's important to replace the pawl stop to restore the hoistâ€™s functionality. To start the replacement process, you'll first need to remove the main frame pawl, pawl shaft, and spring from the hoist. For detailed instructions on removing these components, refer to our guide on Main Frame Pawl and Spring Replacement. Additionally, youâ€™ll need to take off the drum, drum shaft, and u-frame assembly. Our Web Strap Replacement guide provides step-by-step instructions for this task. Once all these parts are removed, you can proceed with replacing the pawl stop.

Hereâ€™s how you can replace the pawl stop: **Step 1:** Secure the main frame of the hoist in a sturdy vise and use an angle grinder to carefully cut away the old pawl stop. Be cautious not to create deep gouges in the main frame during this process. **Step 2:** After cutting, use a hammer and punch to remove any remaining material from the inside out. This ensures a clean surface for the new pawl stop. **Step 3:** Insert the new pawl stop into the through hole from the inside of the main frame. This requires precise alignment to ensure proper fitment. **Step 4:** Once inserted, remove the main frame from the vise and brace it against the jaw or anvil of the vise. Use a hammer to gently mushroom the outside surface of the pawl stop. This helps secure it in place. Double-check the pawl stop to confirm it doesn't rotate. If it moves, continue hammering until it is firmly secured. **Step 5:** Finally, reinstall the main frame pawl, pawl shaft, and spring, as well as the drum, drum shaft, and u-frame assembly that were initially removed. After completing these steps, your Lug-All hoist should be fully functional again. Always remember to double-check all connections and components for proper alignment and security before using the hoist. --- Social Sharing:

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